ZW7-40.5 33kV 35kV Miniature Outdoor High-Voltage Vacuum Circuit Breaker

✅ Compact Size & Light Weight

✅ Wide Range of Applicable Working Environments

✅ Local & Remote Intelligent Control Available

✅ Stable Vertical Magnetic Field Arc Extinguishing

✅ 10,000 Times Mechanical Operation Life

Детали

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1. Product Brief Introduction

ZW7-40.5 outdoor high-voltage vacuum circuit breaker is equipped with split independent poles and high-reliability integrated operating mechanism.
It is designed for outdoor power transmission and distribution systems to switch load current, overload current and short-circuit current reliably. Featuring miniaturized lightweight structure, maintenance-free performance, long service life and strong environmental adaptability, this vacuum circuit breaker is widely used in urban & rural power grids, industrial and mining power supply, wind power stations, photovoltaic power stations and other outdoor power facilities.

2. Core Product Advantages

  1. Superior Operational Reliability

    Adopts split pole layout and mature spring operating mechanism to guarantee stable operation without jamming. The vertical magnetic field vacuum interrupter provides outstanding short-circuit breaking capacity.

  2. Maintenance-Free Integrated Structure

    Fully sealed integral design, no regular disassembly, lubrication or routine maintenance required, effectively cutting later operation and maintenance costs.

  3. Extra Long Service Life

    Mechanical service life reaches 10,000 times, and the rated short-circuit breaking cycle can be realized 30 times, supporting long-term continuous outdoor operation.

  4. Miniaturized & Lightweight for Easy Installation

    Compact overall layout with a total weight of around 800kg, occupying less space, suitable for pole-mounted and outdoor cabinet installation scenarios.

  5. Excellent Environmental Adaptability

    Works stably under harsh outdoor conditions including low temperature, high altitude, strong wind and heavy pollution.

  6. Multiple Intelligent Control Methods

    Matched with intelligent controller for local closing and opening operation. Remote control via optical port is supported. Device data can be transmitted to central control room through cables, optical cables, GPRS, CDMA, GSM and other communication channels.

3. Operating Environmental Conditions

Parameter Item Standard Value
Ambient Working Temperature -30℃ ~ +60℃
Storage Temperature -40℃ ~ +85℃
Высота ≤2000m
Maximum Allowable Wind Speed ≤34m/s
Pollution Class Class Ⅳ

4. Complete Technical Parameters

4.1 Main Electrical Technical Data

Нет. Артикул Единица Технические характеристики
1 Номинальное напряжение кВ 40.5
2 Номинальный ток A 1250 / 1600
3 Номинальная частота Гц 50 / 60
4 1min Power Frequency Withstand Voltage (Wet/Dry) Phase-to-ground / Fracture кВ 80, 95 / 95
5 Lightning Impulse Withstand Voltage (Peak) Phase-to-ground / Fracture кВ 185
6 Rated Short Circuit Breaking Current кА 25 / 31.5
7 Rated Short Circuit Making Current (Peak) кА 63 / 80
8 Rated Peak Withstand Current кА 63 / 80
9 4s Short Time Thermal Withstand Current кА 25 / 31.5
10 Rated Operating Sequence O-0,3s-CO-180s-CO
11 Rated Short Circuit Breaking Times Times 30
12 Mechanical Life Times 10000
13 Mechanism Control Voltage V AC/DC 220 / 110
14 Secondary Circuit 1min Power Frequency Withstand Voltage кВ 2

4.2 Mechanical Performance Data

Нет. Артикул Единица Standard Parameter
1 Contact Opening Distance мм 18±1
2 Contact Over-travel Distance мм 4±0.5
3 Скорость открытия м/с 1.2–1.8
4 Скорость закрытия м/с 0.5–0.8
5 Contact Closing Bounce Time мс ≤5
6 Standard Center Distance Between Three Phases мм 710±3
7 Three-phase Closing/Opening Time Difference мс ≤2
8 Single-phase Circuit Resistance μΩ < 80
9 Total Closing Time мс ≤100
10 Total Opening Time мс ≤50
11 Overall Weight кг Approx. 800

5. Structure & Working Principle

5.1 Overall Structure Composition

ZW7-40.5 vacuum circuit breaker mainly consists of three independent poles, optional current transformers and integrated spring operating mechanism. When connected with an intelligent controller, local switching operation can be realized. Remote control and real-time data upload to central control room are available via optical communication ports and multiple transmission media.

5.2 Vacuum Arc Extinguishing Principle

The equipment adopts high-performance vacuum interrupters for arc extinction and insulation. An electric arc generates between moving and static contacts during breaking operation. The special contact structure forms vertical magnetic field in contact clearance, spreading the arc evenly on contact surfaces to maintain low arc voltage. When AC current crosses zero, residual ions, electrons and metal vapor inside the interrupter rapidly recombine and condense on contact and shield surfaces. Dielectric strength recovers instantly to extinguish the arc completely, realizing reliable circuit breaking. The vertical magnetic field arc control system ensures consistent and powerful short-circuit breaking capacity.

5.3 Energy Storage & Operation Mechanism

  1. Motor Energy Charging

    Motor torque drives small gear, transmits power to main shaft large sprocket, rotates knee arm to compress and charge closing spring. The limit switch cuts off motor power automatically once charging completes.

  2. Manual Energy Charging

    Rotate manual operation shaft to transfer torque through gear set, drive knee arm and finish closing spring charging manually.

  3. Electromagnetic Closing Operation

    After receiving closing signal, closing electromagnetic core lifts to shift release lever, rotates closing half shaft counterclockwise and unlocks closing latch. Cam impacts swing arm and transmits force through connecting rod to complete closing action. Manual closing function works with the same mechanical logic via shifting fork rotation.

  4. Auto Reclosing Function

    After spring energy release and closing completion, the mechanism recharges automatically. Under energy-charged closing state, the breaker can perform one-time auto-reclosing once receiving valid reclosing signal.

  5. Electromagnetic Opening Operation

    Upon opening signal input, opening electromagnetic core pushes release lever upward to rotate opening half shaft, unlocking opening latch. Driven by opening spring, swing arm rotates counterclockwise to finish opening. Manual opening shares identical mechanical principle via shifting fork.

  6. Over-Current Tripping Protection

    When over-current flows through over-current release, electromagnetic tripping component pushes tripping lever to rotate opening half shaft, triggering opening action and cutting off faulty circuit automatically.

6. Installation Drawing

ZW7A-40.5 standard installation outline dimension drawing is provided for pole-mounted and outdoor cabinet layout design, including overall width, phase spacing and mounting hole position parameters for construction reference.
zw7 40.5 33kv 35kv miniature outdoor high voltage vacuum circuit breaker

7. Application Scenarios

  • Urban and rural overhead distribution power grids
  • Wind power and photovoltaic power station outdoor switching equipment
  • Mining, chemical and industrial enterprise outdoor power supply systems
  • Railway, highway and municipal engineering outdoor power distribution stations
  • Outdoor box-type substation supporting switchgear

8. After-Sales & Customization Service

  • Free technical parameter selection support
  • Customizable current transformer configuration and communication modules
  • Complete installation, operation and maintenance manual supplied
  • Long-term spare parts supply and remote technical guidance
  • Global one-stop delivery service for bulk orders
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