High Voltage Polymer Suspension Insulator 12KV 15KV 24KV 33KV 36KV

High voltage polymer suspension insulators available in 12kV, 15kV, 24kV, 33kV, and 36kV ratings.

Featuring HTV silicone rubber housing and FRP core rod for excellent insulation, pollution resistance, and mechanical strength.

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Product Details:

 

High Voltage Polymer Suspension Insulator is a composite insulator designed for overhead distribution and transmission lines.

Manufactured with a high-strength fiberglass reinforced epoxy (FRP) core rod, HTV silicone rubber housing, and hot-dip galvanized steel end fittings, it provides excellent electrical insulation, superior pollution resistance, and high mechanical strength.

Compared with traditional porcelain insulators, polymer suspension insulators are lighter, safer, and easier to install.

Product Features

  • High-quality HTV silicone rubber housing
  • Fiberglass reinforced epoxy (FRP) core rod
  • Excellent hydrophobicity and anti-pollution performance
  • Lightweight and easy to install
  • High tensile and mechanical strength
  • Superior UV, ozone, and aging resistance
  • Excellent tracking and erosion resistance
  • Maintenance-free operation
  • Long service life in harsh outdoor environments

Technical Specifications

Item Specification
Product Type Polymer Suspension Insulator
Rated Voltage 12kV, 15kV, 24kV, 33kV, 36kV
Core Material Fiberglass Reinforced Epoxy (FRP)
Housing Material HTV Silicone Rubber
End Fittings Hot-Dip Galvanized Forged Steel
Rated Mechanical Load 70kN, 100kN, 120kN (Optional)
Creepage Distance Customized According to Voltage Rating
Color Gray
Frequency 50Hz / 60Hz
Standard IEC 61109, ANSI, GB/T 19519

 

Rated

voltage

(kV)

Specified

mechanical

load

(kN)

Section

length

(mm)

arcing

distance

(mm)

creepage

distance

mm

Lightning

impulse

withstand

voltage

kV

Power

frequency

wet

withstand voltage

kV

15 70 400 160 550 130 60
24 70 450 320 712 165 70
36 70 650 450 1015 230 95
69 70 940 700 1900 410 185
69 100 940 700 1900 410 185
110 70 1240 1000 3150 550 230
110 100 1240 1000 3150 550 230
220 100 2240 1900 6300 1000 395
220 160 2240 1900 6300 1000 395
330 160 2990 2600 9075 1425 570

 

Product Structure

Silicone Rubber Housing

The weather sheds are molded from premium HTV silicone rubber, providing excellent hydrophobicity and contamination resistance in coastal, industrial, and desert environments.

FRP Core Rod

The fiberglass reinforced epoxy core delivers exceptional tensile strength while maintaining lightweight construction and excellent insulation properties.

Metal End Fittings

Hot-dip galvanized forged steel fittings ensure reliable mechanical connections and superior corrosion resistance for long-term outdoor service.

Applications

  • Overhead Distribution Lines
  • Utility Power Networks
  • Rural Electrification Projects
  • Pole-Mounted Power Systems
  • Industrial Distribution Networks
  • Railway Electrification Systems
  • Wind and Solar Power Projects
  • Coastal and High-Pollution Areas

Advantages

Superior Pollution Resistance

The silicone rubber surface maintains long-term hydrophobicity, reducing leakage current and minimizing flashover risks under contaminated conditions.

Lightweight Construction

Up to 80% lighter than comparable porcelain insulators, reducing transportation, installation, and maintenance costs.

High Mechanical Strength

Designed to withstand conductor tension, wind loads, vibration, and severe weather conditions.

Enhanced Safety

Unlike porcelain insulators, polymer insulators do not shatter, improving operational safety and reducing maintenance risks.

Long Service Life

Outstanding resistance to UV radiation, ozone, moisture, salt fog, and environmental aging ensures reliable long-term performance.

Available Voltage Classes

Voltage Rating Typical Application
12kV Distribution Networks
15kV Utility Power Systems
24kV Medium Voltage Distribution
33kV Substations & Overhead Lines
36kV Industrial & Utility Networks
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