FCGW-20/24kV Composite Dry Wall Bushing(400A-4000A)

FCGW-24kV composite dry wall bushing 400A~4000A | Oil-free silicone insulation, anti-pollution, indoor-outdoor dual use for MV switchgear & substation. Complete specs, factory direct supply for global power projects.

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Product Details:

1. Product Overview

Introduction

FCGW-20/24kV composite dry wall bushing is a core insulating component designed for 24kV medium voltage power systems, used to guide high-current conductors through the wall between indoor switchgear rooms and outdoor power distribution areas.

Adopting advanced silicone rubber composite insulation structure, this dry-type bushing abandons traditional oil-filled design, featuring lightweight, pollution-resistant, explosion-proof, maintenance-free performance.

Widely applied in power substations, ring main units, high-voltage switch cabinets, transformer stations and industrial power distribution projects.

Core Advantages

  1. Composite Silicone Rubber Insulation
    Weather-proof, anti-pollution flashover, strong hydrophobicity, stable insulation performance under severe outdoor conditions (fog, dust, acid rain).
  2. Dry Oil-Free Structure
    No flammable insulating oil, zero risk of oil leakage & explosion, safer for indoor compact switchgear rooms.
  3. Two Standard Dimension Series
  • 400A–1600A models: Compact overall height 760mm, indoor creepage 426mm, outdoor creepage 865mm
  • 2000A–4000A heavy current models: Height 840mm, indoor creepage 940mm, outdoor creepage 777mm
  1. High Withstand Voltage Capacity
    65kV power frequency withstand voltage, meets IEC medium voltage insulation standard.
  2. Wide Current Range Coverage
    Complete specifications from 400A up to 4000A, matching all mainstream 24kV busbar current demands.
  3. Easy Installation & Compact Layout
    Standard square mounting flange, pre-drilled fixed holes, fits standard wall opening sizes for fast on-site assembly.

2. Complete Technical Specifications

Model & Parameter Comparison Table

Model No. Rated Voltage Rated Current Indoor Creepage Distance Outdoor Creepage Distance Overall Height Power Frequency Withstand Voltage
FCGW-24/400 24kV 400A 426mm 865mm 760mm 65kV
FCGW-24/630 24kV 630A 426mm 865mm 760mm 65kV
FCGW-24/1000 24kV 1000A 426mm 865mm 760mm 65kV
FCGW-24/1250 24kV 1250–1600A 426mm 865mm 760mm 65kV
FCGW-24/2000 24kV 2000A 940mm 777mm 840mm 65kV
FCGW-24/3150 24kV 3150A 940mm 777mm 840mm 65kV
FCGW-24/4000 24kV 4000A 940mm 777mm 840mm 65kV

Key Technical Standards

  • Rated system voltage: 24kV
  • Insulation type: Composite silicone rubber dry insulation
  • Power frequency withstand voltage: 65kV
  • Operating environment: Indoor & outdoor dual-use, anti-pollution grade Class III
  • Mounting structure: Square metal flange fixed installation
  • Conductor form: Integrated copper busbar through core
  • Operating temperature range: -40°C ~ +65°C

3. Structure & Dimension Drawing Explanation

Each FCGW-24 wall bushing set includes three engineering drawings for reference:
  1. Full-length overall dimension drawing: Mark total height, indoor/outdoor section length, busbar through-hole size
  2. Square mounting flange outline drawing: Standard fixed hole position & wall opening dimension
  3. End section cross-section drawing: Copper conductor size matching different rated currents
Two dimension series design logic:
  1. Small & medium current (400A–1600A): Shortened indoor creepage design, for standard thin wall switch rooms, compact space layout.
  2. Heavy large current (2000A–4000A): Extended indoor creepage distance, thicker conductive copper core, lower temperature rise, suitable for high-load main power feeders.

4. Application Scenarios

  • Medium voltage indoor & outdoor power distribution substations
  • 24kV high voltage switch cabinets, ring main units (RMU)
  • Transformer room wall penetration insulation
  • Industrial mining high-power power supply systems
  • New energy wind/solar station booster cabinet power transmission
  • Urban grid reconstruction, compact prefabricated substation projects

5. Installation Instructions

  1. Reserve matching square wall opening according to the flange drawing size before wall construction.
  2. Place the bushing through the wall opening, align the flange fixing holes with wall embedded bolts.
  3. Tighten fixing nuts evenly to fix the bushing vertically to the wall.
  4. Connect indoor and outdoor copper busbars to the two ends of the bushing conductive core, use anti-oxidation conductive grease at the joint to reduce temperature rise.
  5. Check silicone rubber insulation surface for damage before power transmission, keep creepage surface clean without dust accumulation.

6. Product Packaging & Delivery

  • Packaging: Export standard plywood case with foam inner protection, shockproof for sea & land long-distance transport.
  • Custom service: Support non-standard current, special creepage distance, customized flange size according to client engineering drawings.
  • Lead time: Standard models 7–10 working days, customized products 15–20 working days.
  • Shipping: Support FOB, CIF, DDP international trade terms, door-to-door delivery to global ports.

7. FAQ

Q1: What is the difference between 760mm height and 840mm height models?

A: 760mm height for 400A–1600A medium current, shorter indoor creepage; 840mm height for 2000A–4000A heavy current, thicker copper conductor and longer indoor insulation creepage to control temperature rise under high load.

Q2: Can this bushing be used in coastal salt fog areas?

A: Yes. The silicone rubber composite material has excellent hydrophobicity and anti-salt-fog performance, suitable for coastal, chemical plant and high-pollution environments.

Q3: Is the product oil type or dry type?

A: Full dry composite structure, no insulating oil inside, no leakage hazard, meets environmental and fire safety requirements for indoor power distribution rooms.

Q4: Can you provide CAD dimension drawings for design reference?

A: We can send editable CAD drawings and complete product technical datasheets for free upon client request.
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